Overview
Electrolytic nickel plating provides a non-uniform thickness of deposit of the surface of its component, with the thickness being dependent on the current density of the part surface. Electrolytic nickel plating is also one of the most versatile metal finishing process with end uses ranging from decorative finishes to functional applications. Engineering applications of electrolytic nickel coatings are to improve or modify surface properties including corrosion resistance, magnetism and resistance to oxidation at high temperatures.
Nickel sulfate is often referred to as “bright nickel” and is used in applications where decorative reflectivity is required. Sulfate nickel does not perform well in applications where ductility or solderability is an important consideration.
Key Performance Properties of Electrolytic Nickel and
Nickel Sulfate Electroplating:
Specifications:
Electrolytic Nickel Or Nickel Sulfate Electroplating Capabilities (Watts Nickel) | ||
Electroplating Material | Electrolytic Nickel | Nickel Sulfate |
Copper Alloy (Non Ferrous) Substrates | Beryllium Copper (BeCu) | Copper |
Tellurium Copper (TeCu) | Brass | |
Zinc Diecasting | Leaded Brass | |
Nickel Alloy (Ferrous) Substrates | Carbon Steel | Nickel |
Leaded Steel | Spring Steel | |
Stainless Steel | Molybdenum | |
Kovar | Elkonite | |
Invar | Alloy 42 | |
Specifications | QQ-N-290A | ASTM B689 |
AMS 2403 | ||
Electroplating Characteristics | Applications for Decorative Reflectivity | Consistent and Controllable Deposit Properties |
Compability with Aqueous Resists | Corrosion Resistance | |
Wear Resistance | ||
Process | Electroplating | Deburring |
Vibratory Finishing | ||
Cleaning | Tumbling | |
Application | Rack | |
Barrel | Selective | |
Automation Capabilities | PLC Controlled Process | |
Pre-Plate Operations | Etching | Masking |
Bright dip | Tumbling | |
Post Plate | As Specified | |
Electroplating Thickness | 5 to 500 µin | |
Part Width | Up to 12 in | |
Inspection | Microscope (Visual up to 500x) | |
Testing Ability | X-Ray Fluorescence | Steam Age/ Salt Spray |
(Thickness / Composition) | Ammonium Sulfide | |
Cross Section | Copper Sulfate | |
Hardness | Potassium Hydroxide | |
Solderability | Eddy Current | |
Bake | AA (Atomic Absorption | |
Adhesion | Spectroscopy) | |
Purity | ||
Product Volume | 1 to 1,000,000 pieces | Prototype to Large Volume Production |
Typical Lead Times Available | 3 to 5 days | |
KANBAN / Inventory Management System | ||
Quality | Statistical Process Control | Control Plans |
Traceability | Process Validation Protocol | |
Web Based Tracking | Equipment Validation Protocol | |
PPAP | Lean Six Sigma | |
PFMEA | ISO9001:2008 Certified | |
Documentation | Certificate of Conformance | |
Packing List | ||
Additional Information | ||
Industry Focus | Medical | Military |
Automotive | RF Microwave | |
Fastener | Battery/ Hardware | |
Intended Applications | Safety Critical Parts | |
High Reliability Parts | ||
Certifications | ISO 9001:2008 | |
Industry Standards | ASTM | RoHS |
Mil-Spec | EEIC | |
File Formats | ||
TIFF | ||
RTF |