Overview
Yielding excellent wear and corrosion resistance, electroless nickel is an autocatalytic plating process resulting in a reflective layer of nickel-phosphorous. The total build up plating process provides uniformity on all surfaces, making post machining unnecessary when dimensions are accurate. DiFruscia Industries offers surface treatments to increase hardness, lubricity and corrosion resistance.
All of DFI-Electroplating’s electroless nickel process provide freedom from porosity and have a controlled hardness heat treatable to 68 and 70 Rockwell C, respectively.
Other benefits include its natural lubricity, which provides excellent release properties, an infinite throw, which eliminates auxiliary anodes, a solderable hard coat for light metals and a self-polishing effect when used in molding operations.
Key Performance Properties of Electroless Nickel Plating:
Specifications:
Electroless Nickel Electroplating Capabilities | ||
Electroplating Material | Electroless Nickel | |
Copper Alloy (Non Ferrous) Substrates | Beryllium Copper (BeCu) | Copper |
Tellurium Copper (TeCu) | Brass | |
Leaded Brass | ||
Nickel Alloy (Ferrous) Substrates | Carbon Steel | Nickel |
Leaded Steel | Spring Steel | |
Stainless Steel | Molybdenum | |
Kovar | Elkonite | |
Invar | Alloy 42 | |
Specifications | MIL-C-26074 TYPE II | GRADE A, B, & C |
CLASS 1, 2, 3, & 4 | TYPE III | |
AMS 2404 | ||
Plating Characteristics | Excellent Abrasion and Corrosion Resistance | Uniform Plating, No Edge Build Up |
Excellent Natural Surface Lubricity | Perfect for Tight Tolerance Work | |
Can be Applied to Many Different Substrates | Well Suited for Salvage Work | |
Available in | Matte or Bright | |
Low-Phos | ||
Mid-Phos | ||
High-Phos | ||
Process | Electroplating | Deburring |
Electroless | Vibratory Finishing | |
Cleaning | Tumbling | |
Application | Rack | Vibratory |
Barrel | Selective | |
Automation Capabilities | PLC Controlled Process | |
Pre-Plate Operations | Etching | Masking |
Bright dip | Tumbling | |
Post Plate | PTFE | As Specified |
Heat Treat | ||
Electroplating Thickness | 5 to 500 µin | |
Part Width | Up to 12 in | |
Inspection | Microscope (Visual up to 500x) | |
Testing Ability | X-Ray Fluorescence | Steam Age/ Salt Spray |
(Thickness / Composition) | Ammonium Sulfide | |
Cross Section | Copper Sulfate | |
Hardness | Potassium Hydroxide | |
Solderability | Eddy Current | |
Bake | AA (Atomic Absorption | |
Adhesion | Spectroscopy) | |
Purity | ||
Product Volume | 1 to 1,000,000 pieces | Prototype to Large Volume Production |
Typical Lead Times Available | 3 to 5 days | |
KANBAN / Inventory Management System | ||
Quality | Statistical Process Control | Control Plans |
Traceability | Process Validation Protocol | |
Web Based Tracking | Equipment Validation Protocol | |
PPAP | Lean Six Sigma | |
PFMEA | ISO9001:2008 Certified | |
Documentation | Certificate of Conformance | |
Packing List | ||
Additional Information | ||
Industry Focus | Medical | Military |
Automotive | RF Microwave | |
Fastener | Battery/ Hardware | |
Intended Applications | Safety Critical Parts | |
High Reliability Parts | ||
Certifications | ISO 9001:2008 | |
Industry Standards | ASTM | RoHS |
Mil-Spec | EEIC | |
File Formats | ||
TIFF | ||
RTF |