Overview
Bright dip is a chemical polishing process that brightens and enables bold coloring of aluminum primarily for cosmetic applications. This is accomplished by leveling the microscopic roughness of the aluminum surface and increasing its specularity, leaving no deposits on the surface of the part and protecting the anodized product from metal corrosion, fading and scratching.
The solution used for bright dip is a mixture of phosphoric and nitric acids, that requires frequent chemical analysis to keep the proper operating range.
Bright dip anodized products can be clear or dyed in a wide variety of colors. Some industries that use the bright dip process to enhance their products are the aftermarket automotive parts, light reflectors and frames, appliances, architectural trims, safety and recreational goods, sporting goods, and industrial and military products.
Key Performance Properties of Bright Dip:
Specification:
Bright Dip Anodizing Capabilities | ||
Anodize Process | Bright Dip | |
Substrate-Metals | 5357 | 6063 |
5457 | 6463 | |
7016 | 7029 | |
6000 and 5000 are More Sucessful than 2000 or 7000 Series | ||
Specifications | MIL-A-8625 TYPE II (CLASS 1 & 2) | |
Anoding Chracteristics | Glossy Clear or Colored Appearance on Aluminum Parts or Products | Protection Against Corrosion, Scratching, and Fading |
Cosmetic Enhancement | No Deposits are Left on the Surface | |
Pre-Plate Operations | Bright Dip | Non Etching Cleaner |
Solvent Degreasing | Abrasive Blasting | |
Alkaline Etch | Acid Etch | |
Testing Ability | Abrasion Resistance | Salt Spray |
Adhesion | In-House Penetrant Inspection | |
Coating Thickness | ||
Production Volume | Specialty Production Shop | High Volume |
Prototype | Large Run | |
Low Volume | Long Run | |
Small Run | Large Scale Production Volume Run | |
Typical Lead Times Available | 3 to 5 days | |
KANBAN / Inventory Management System | ||
Quality | Statistical Process Control | Control Plans |
Traceability | Process Validation Protocol | |
Web Based Tracking | Equipment Validation Protocol | |
PPAP | Lean Six Sigma | |
PFMEA | ||
Documentation | Certificate of Conformance | |
Packing List | ||
Additional Information | ||
Industry Focus | Medical | Military |
Automotive | RF Microwave | |
Aerospace | Battery | |
Intended Applications | Safety Critical Parts | |
High Reliability Parts | ||
Certifications | ISO 9001:2008 | |
Industry Standards | NADCAP | RoHS |
ASTM | EEIC | |
Mil-Spec | ||
File Formats | ||
TIFF | ||
RTF | ||
*Disclaimer- Due to its aggressive nature, bright dip is generally not recommended for close tolerance work or for parts that need masking* |