Cranston
Cranston
833.959.9900 Mon - Fri 08:00 - 4:30 1425 Cranston St Cranston, RI 02920
Cranston
Cranston
833.959.9900 Mon - Fri 08:00 - 4:30 1425 Cranston St Cranston, RI 02920
Certified
ISO 9001:2015
Certified
AS9100:2016
Accredited / Certified
NADCAP
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Anodizing

DiFruscia Industries is the leader in metal finishing and treating. Here you will find all of the available services. We are open to private projects and full production runs. Please contact us for pricing, timing, and availability. 

Anodizing entails the immersion of an aluminum part in an electrolyte where an electric current is passed through the part. The surface is converted to aluminum oxide – one of the hardest substances known.

Aluminum Castings
Bright Dip
Type II - Sulfuric
Type III - Hardcoat
Type III - with PTFE
Precision Masking

Aluminum alloys are anodized to increase corrosion resistance and to allow dyeing and improved lubrication Aluminum casting requires special care in working with the secondary alloys within the casting. The process of growing the anodized aluminum layer is done by passing a direct current through an electrolytic solution, with the aluminum serving as the anode. The current releases hydrogen at the cathode (the negative electrode) and oxygen at the surface of the aluminum anode, creating a build-up of aluminum oxide.

Bright dip is a chemical polishing process that brightens and enables bold coloring of aluminum primarily for cosmetic applications. This is accomplished by leveling the microscopic roughness of the aluminum surface and increasing its specularity, leaving no deposits on the surface of the part and protecting the anodized product from metal corrosion, fading and scratching.
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Sulfuric acid is the most widely used solution to produce anodize coatings. Type II is defined as having a modern thickness range between 0.00007” to 0.001”

Sulfuric anodizing is used on applications to improve its aesthetics, provide vibrant color coatings, and good wear and corrosion resistance. Sulfuric anodizing (Type II) uses conventional coating methods produced from a sulfuric acid bath, with the process taking between 20 to 60 minutes depending on the type of alloy used. Sulfuric anodizing increases the material’s wear resistance, corrosion resistance, ability to retain lubricants and PTFE coatings, and electrical and thermal insulation.

The Type III Hardcoat Anodize process produces superior hardness and denseness. When a part is hardcoated, it increases the micro finish 2-5 times, depending on the alloy.

Some industrial applications of Hardcoat Anodizing include highly intricate parts such as pistons, anti-lock brake assemblies, pump components, valves, sliding parts, insulation plates and transmission parts. Some retail applications for Hardcoat Anodizing and Sulfuric anodizing include cookware, bike rims, locks and levels.

Type III with PTFE is a hardcoat anodize with Teflon. This application is engineered to provide exceptional lubricity, wear resistance, and high levels of corrosion resistance. This type of anodize provides a good surface for aluminum molds, as the lubricity of the surface translates into superior release characteristics, and the coating remains stable at high temperatures. In addition, the synergy between the crystalline formation of the oxide film and the molecular structure of the PTFE yields a good wear characteristics.

Common industries that require Type III with PTFE are; Aerospace/Astrospace/Aviation, Firearms, Machinery, Electronics, Marine, Oil, Chemical Industry, and more.

Precision masking is used on parts that require multiple metal plating processes such as steel, aluminum, and copper. Precision masking is used for the application of different and often incompatible processes to the same part.

Some industrial applications of Hardcoat Anodizing include highly intricate parts such as pistons, anti-lock brake assemblies, pump components, valves, sliding parts, insulation plates and transmission parts. Some retail applications for Hardcoat Anodizing and Sulfuric anodizing include cookware, bike rims, locks and levels.

ANODIZING CAPABILITIES
PROCESSES Aluminum Casting Type III (Hardcoat)
  Bright Dip Type III (with PTFE)
  Type II (Sulfuric) Precision Masking
Substrate-Metals 1000 Series 5000 Series
2000 Series 6000 Series
3000 Series 7000 Series
4000 Series  
Specifications MIL-A-8625F Type III, Class I (Non Dyed) & Class II (Dyed) MIL STD 171, Finish 7.2.1 & 7.2.2
AMS 2471 AMS 2472
Anoding Chracteristics Durable Color Stability
  Ease of Maintenance Improved Aesthetics
  Cost Effective Ease of Fabrication
Pre-Plate Operations Bright Dip Non Etching Cleaner
  Solvent Degreasing Abrasive Blasting
  Alkaline Etch Acid Etch
Testing Ability Abrasion Resistance Coating Weight
Adhesion Salt Spray
Coating Thickness In-House Penetrant Inspection
Production Volume Specialty Production Shop High Volume
Prototype Large Run
Low Volume Long Run
Small Run Large Scale Production Volume Run
Typical Lead Times Available 3 to 5 days  
  KANBAN / Inventory Management System  
Quality Statistical Process Control Control Plans
Traceability Process Validation Protocol
Web Based Tracking Equipment Validation Protocol
PPAP Lean Six Sigma
PFMEA  
Documentation Certificate of Conformance  
Packing List
Additional Information
Industry Focus Medical Military
Automotive RF Microwave
Aerospace Battery
Intended Applications Safety Critical Parts  
High Reliability Parts
Certifications ISO 9001:2008  
Industry Standards NADCAP RoHS
ASTM EEIC
Mil-Spec  
File Formats PDF  
TIFF
RTF